TUFT

TUFT is a fully automatic machine to produce brushes with flat wire.The flat wire is picked up from the spool, cut and a multi-station carousel performs the following operations:

  • flat wire is fixed in a steel strip (fed by spool) and pressed
  • steel strip is pressed to shape the brush
  • flat wire is cut perpendicularly or at an angle up to 30°
  • finished brush is then ejected

The machine can also be fed with plastic fibers. The operator is only required for loading and unloading materials.

Highlights

  • Flexible
  • Very High Autonomy
  • Automatic fill material loading
  • Minimum Waste of Material
  • Remote Assistance module

Technical Data

Flat Wire

Material(s) Coil of Flat wire
Length Min. (mm) 540
Length Max. (mm) 605
Dimension Min. (mm) 2 x 0.45
Dimension Max. (mm) 3.3 x 0.6

Finished Brush

Length Min. (mm) 540
Length Max. (mm) 605
[For smaller/larger products including this product size range, please request Custom Sizing Quote]

Production rate

240 brushes per hour
Accordingly to the configuration of the machine and the product features

Other

Installed Power (kW) 15
Dimensions (mm) 6000 x 1600 x 2100
Weight (Kg) 4500
(OPTIONAL) Industry 4.0 Software
(OPTIONAL) manual loading polypropylene fiber

Material(s) legend:

S: STEEL SS: STAINLESS STEEL C: COPPER B: BRASS BC: BRASS COATED HD: HARD DRAWN N: NATURAL SY: SYNTETIC ALL: ALL THE MATERIALS MENTIONED